|
Surgical Dresses (Doctor's Dress) INTRODUCTION Wearing of suitable dresses in hospitals and health clubs by the Doctor and supporting staffs has been accorded a very high priority by the hospital administration in order to identify the different personnels and also to keep some decorum. The great difficulty in washing and wearing the dresses one after another surgical operations to the Hospital Administrations, coupled, the one to another has lead to usage of disposable garments. Surgical dresses can be made from white bleached, deep dyed cotton twill fabric and non- woven fabric of suitable quality. These are worn over the normal dresses during performing work. There is exclusive dress meant for surgical operations, which can be worn and thrown after each operation. These dresses are made from non-woven textile fabrics of suitable quality. Advantages of using non - woven fabrics for the manufacture of surgical dresses are light in weight, cheaper and available in many colours etc. MARKET POTENTIAL Healthcare textiles have well established market in the developed countries where the people are conscious of the risks posed to the healthcare workers, especially from blood borne diseases. Massive growth in population in developing countries and rising standards of living has helped in creating a vast potential for healthcare textiles units. Among various hospital garments, Non woven disposable garments has distinct demand in domestic and international market due to its various advantages. BASIS AND PRESUMPTIONS Rental value of the building is taken as Rs. 20 per square meter. This project is based on single shift basis and 300 working days in a year. Cost of machinery and equipment indicated refers to particular make and approximate to those prevailing at the time preparation of this project. Cost of installation and electrification is taken @ 10% of cost of machinery and equipment. Non refundable deposits, project report cost, trial production, security deposits with electricity board are classified under pre-operative expenses. Depreciation has been considered as 10% on plant and machinery and 20% on office furniture and fixture. Interest on capital investment has been taken @ 18% per annum
IMPLEMENTATION SCHEDULE
Sl.No Activity Period 1 Selection of site/working shed 1 month 2 Preparation of feasibility report 1 month 3 Registration with Commissioner of Industries/DIC 1 month 4 Arrangement of finance (Term loan and working capital) 3 month 5 Procurement of machinery and equipment 1 month 6 Plant erection and electrification2 weeks 7 Arrangement of raw materials including packaging materials 1 month 8 Miscellaneous works like power/water connection etc. 2 months
TECHNICAL ASPECTS Process of Manufacture Raw materials like non woven fabric, rib cloth, velcro are checked for their quality. After checking, fabric is kept in layers on cutting table and cutting patterns are marked by chalk. Cutting of different panels is carried out by cutting machine. Cuffs made of rib cloth are attached at sleeves in order to provide elasticity at cuff portion of operation and nurses gown. Whole garment is made by skilled tailors. Finally, velcros are attached at requisite places. Individual pieces of garments and made ups are checked for its exact measurement, trimmed, ironed and packed as single pieces of gowns. For surgeon hood, face masks caps, a set of 12 pieces are packed in printed polythene bags for proper identification. For manufactures of caps and face masks, fabric pieces are cut in desired shape as epr the sizes and made into surgeon hood, caps and masks by stitching. Two side portions of face masks are stitched with plastic stifner card of required size. Four and two pieces of cord made out of unutilised pieces of non woven (cutting refuse) fabric is also attached at the respective side portions of the surgeon hood and face masks for the purpose of tying on the face. Quality control and Standards. No specification for this product is available. However, entrepreneurs are required to ensure good quality of raw material to be purchased, maintenance of machines etc. Sl.No. Particular of Dresses Qty. Value 1 Operation Gown 75000 285000 2 Nurses Gown 75000 2700000 3 Surgeon Hood 150000 600000 4 Nurses cap 100000 100000 5 Face Mask (3 layered) 100000 200000 6 Face Mask (4 layered) 100000 100000 Total 600000 6800000 Motive Power Power resciment to run this industry will be 9 HP. Pollution Control This industry does not involve in generation of pollution. Energy Conservation Power requirement is very low, even then energy can be saved by proper house keeping. FINANCIAL ASPECTS A. Fixed Capital (i) Land and Building Covered area 200 sq.mt. Uncovered area 50 Sq. mt. Rent/month @ Rs. 2o/sq.mt Rs. 30000 (ii) Machinery and Equipments Sl.No Description No. Rate Amount 1 Fabric cutting machine 1 6,50,000 6,50,00 2 Singer model SNLS machine 8 6,000 48,000 3 Electrician 4 1500 6,000 4 Personal Computer 1 60,000 60,000 5 Miscellaneous items LS 15,000 15,000 Total 194000 (iii) Other Fixed Assets Rs 1. Erection and installation 7400 2. Office furniture 20000 3. Pre- operative expenses 10000 Total 27400 Total Fixed Capital 231400 B.Working Capital (per month) (i) Staff and labour wages Sl. Description Nos. Salary (Rs.) Amount (Rs.) 1 Manager 1 6000 6000 2 Cutting Master 1 4000 4000 3 Skilled workers 8 3000 24000 4 Semi- Skilled workers 6 2300 13800 5 Clerk/Typist 1 2500 2500 6 Helpers 3 2300 6900 7 Peons 1 2300 2300 Total 59500 Perquisites@15% 8925 G Total 68425 (ii) Raw Material Sl. Description Unit Qty. Rate (Rs.) Amount (Rs.) 1 Non-Woven fabric (30 GSM) Mts 4500 12 54000 2 Non- Woven fabric (60 GSM) Mts 20000 18 260000 3 Rib Knitted cloth kgs 25 145 3625 4 Velcro Rll Set 2 220 440 5 Plastic Film LS 2000 6 Polyester sewing thread LS 4000 7 Packing material LS 3500 Total 427563 (iii) Utilities Rs. Electricity Bill 4300 Total 4300 (iv) Other Contingent Expenses (per month) Rs. (a) Rent 5,000 (b) Postage/Stationery 500 (c) Repairs and maintenance 617 (d) Transport/travelling charges 1,000 (e) Insurance 200 (f) Miscellaneous 1,000 Total 8317 (v) Total Recurring Expenditure (per month) Rs. 508607 (vi) Total Working Capital (for 3 months) Rs. 1525821 C. Total Capital Investment Rs.in Lakhs (i) Machinery and Equipments 194000 (ii) Working Capital (for 3 months) 1525821 Total 17,19,821 MACHINERY UTILISATION Capacity utilisation is considered as 75% of installed capacity. FINANCIAL ANALYSIS (1) Cost of Production (per year ) (Rs.) Recurring expenses 6103284 Depreciation on machinery @ 10% 19400 Depreciation on office furniture @ 20% 4000 Interest on total investment @ 14% 246000 Total 6372684 (2) Turnover (per Year) Sl.No Product Qty.(pcs) Rate/pc Amount (Rs) 1. Doctor’s Gown 75000 38 2850000 2 Nurse’s Gown 75000 36 270000 3 Surgeon Hood 150000 4 600000 4 Nurses Cap 100000 3 300000 5 Face Mask (4 layered) 100000 2 200000 6 Face Mask (3 layered) 100000 1.5 150000 ‘ Total 6800000 (3) Net Profit (per year) Rs. 427313 (4) Net Profit Ratio (Net Profit Turnover per year) 6.28% (5) Rate of Return on Investment 24.84% (Net Profit/Total Capital Investment) (6) Break- even Point Fixed Cost (Rs.) Depreciation 19400 Rent 60000 Interest on capital investment 246000 40% of wages of staff and labour 328440 40% of other expenses 356000 Insurance 2400 Total 691840
B.E.P = FC x 100 Addresses of Machinery Suppliers
|